Newpeak Glass Bottle Juice Filling Solution | Complete Turnkey Line

End-to-End Hot Filling Solution: From Washing to Cartoning

Newpeak offers fully automated glass bottle juice filling lines capable of handling a wide range of hot filling products including juice, tea, milk-based beverages, energy drinks, milk tea, and coffee. Our lines are designed for flexibility to adapt to the ever-growing variety of flavors and textures preferred by consumers.

The complete line includes:

• RCGF Wash-Filling-Capping 3-in-1 Monobloc – Integrates bottle rinsing, hot filling, and capping in one compact unit. Ideal for hot fruit juice, green tea, black tea, oolong tea, dairy drinks, and energy beverages. The monobloc uses SUS304/SUS316 stainless steel for all product-contact parts and features a scientific and user-friendly design for easy operation and maintenance.

• Bottle Invert Sterilizer – Utilizes the juice’s own high temperature to sterilize caps and improve bottle sealing, extending shelf life while ensuring safety.

• Bottle Cooling Tunnel – Provides efficient cooling and secondary sterilization. Constructed with stainless steel and a top-open design for easy inspection and maintenance. Nozzles adopt advanced U.S. technology, ensuring even water spray and energy-efficient operation. The conveyor belt uses Rexnor technology for durability and smooth transport.

• Cold-Glue Labeling Machine – Automatic rotary labeling system for pre-cut paper or aluminum foil labels on cylindrical or shaped containers. Supports multiple labels per container, including partial or total foil applications, with production speeds up to 72,000 BPH.

• Automatic Carton Packaging Machine – Ensures proper bottle alignment, efficient packaging, and production cost savings. PLC and touch screen control with alarms guarantees safety; the system is compatible with different carton specifications.

Why Glass Bottles? Premium Packaging Benefits

Glass remains the preferred choice for high-end beverages:

• Superior Flavor & Freshness – Non-reactive material prevents oxidation, preserving natural color, taste, and nutritional value.

• Premium Brand Perception – Transparent, high-quality glass elevates consumer trust and visual appeal.

• Extended Shelf Life – Combined with aseptic or hot filling, ambient storage is possible without preservatives or additives.

The Newpeak line supports bottle sizes from 0.25–2L and production capacities from 1,000–32,000 BPH, giving flexibility for different product formats.

Hot Filling Technology: High Accuracy, Safe, and Nutritional

Hot filling is ideal for juice, tea, milk-based drinks, energy drinks, and other liquid foods. Key features of Newpeak hot filling solutions include:

• Precision Filling – Accuracy within ±1% to minimize product loss.

• High-Quality Materials – SUS304/SUS316 stainless steel contact parts, polymer conveyors for durability.

• Pivotal Electrical Components – Mitsubishi, OMRON, and SIEMENS ensure reliable operation.

• Nutrient & Flavor Preservation – Focuses on natural, green, and healthy taste without preservatives or additives.

Flexible, Modular & Intelligent Operation

Modern beverage lines demand flexibility to accommodate multiple SKUs and flavors:

• PLC & Touch Screen Control – Simplifies programming, line monitoring, and fault diagnostics.

• Modular Design – Easily swap parts for different bottle sizes or beverage types, ensuring minimal downtime.

• Smart Automation – Real-time monitoring, predictive maintenance, and OEE optimization maximize production efficiency.

Sustainable and Energy-Efficient Design

Sustainability is embedded in every Newpeak line:

• Low Energy & Water Consumption – Optimized CIP cleaning and energy-efficient conveyors reduce utility costs.

• Environmentally Friendly Packaging – Compatible with rPET or recycled glass bottles.

• Reduced Carbon Footprint – Hot-filled ambient storage reduces cold chain dependence, cutting emissions.

Why Choose Newpeak Glass Bottle Juice Filling Solution

✅ Complete Turnkey Solution – From line design, installation, and commissioning to packaging.
✅ Scalable & Flexible – Supports multiple SKUs, bottle sizes, and product types.
✅ High Automation & Reliability – Wash-Fill-Cap monobloc, sterilization, cooling, labeling, and cartoning fully integrated.
✅ Premium Beverage Quality – Maintains natural taste, nutrition, and appearance.
✅ Global Support – After-sales service and spare parts supply worldwide.

With Newpeak glass bottle juice filling solutions, beverage producers gain high efficiency, product quality, operational flexibility, and sustainable performance, delivering superior drinks to consumers while optimizing costs.